In Part 1 of this video we showed you several ways to cut PVC pipe.
Now we’re going to show you the building technique for the flight simulator cockpits in our Do It Yourself videos.
The great thing about the PVC connectors is that you can’t screw it up.
See, if you wanted to attach these two boards at exactly 90 degrees, you may be off a little bit.
But when you attach these two pipes with the PVC connector it’s always 90 degrees.
This connector is always 45 degrees, no matter how sloppy you cut the pipe, it’s still 45 degrees.
You might think that if you bang the connectors with a rubber mallet, you don’ t need glue. Well, sometimes it can still come loose, so it’s best to use glue.
Plumbers use glue that is especially for PVC pipe…that’s great for plumbing…not great for flight simulators. Don’t use this. It dries way too quickly, like in just a few moments, and once it’s dry, the pipe is chemically fused with the connector. You can’t adjust it, there’s no do-overs. Plus the fumes are really harsh.
Instead, use some inexpensive Liquid Nails for projects.
Just quirt some inside the connector all the way around the inside, like this. Insert the pipe, and hammer it in with a rubber mallet. The glue won’t dry for several hours.
For a really sturdy connection, you can glue the connector and attach a self- drilling screw. These screws drill their own hole, so no pilot hole is needed.
Drill through the connector and into the pipe below.
See, take a peek inside. The screw goes through both the connector and the pipe.
You can combine a framework with Styrofoam body panels to complete the enclosure. See our other YouTube videos for more detail on that.
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So these are some techniques we’ve developed for building flight simulator enclosures from PVC pipe. The materials are inexpensive and available almost anywhere.
What do you think? Have you ever built anything from PVC pipe? Do you know of anything that would be easier or better to build with? Feel free to leave a comment or question and thanks for watching.
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