4 New Changes to Home Built Flight Simulators: Watch Video

I made four simple, yet significant changes to the D250 Deluxe Desktop home built flight simulators. Consequently, these changes bring me back into the beloved world of general aviation. See me in the video flying a Beechcraft Baron once agian.

 

 

1. Added a Yoke and Throttle Quadrant

I removed the side-mounted HOTAS joystick and throttle and added a Saitek flight yoke and throttle quadrant. I attached the trim wheel underneath the throttle quadrants, and that is the perfect location. Once again, I can fly multi-engine airplanes like the Beech Baron, or light general aviation airplanes like the Cessna 172.

Home built flight simulators with new mods
Home built flight simulators with new mods

2. Raised the Instrument Panel Display

I use an inexpensive 19″ monitor to display the flight instruments on the D250. The yoke housing did not fit under the 19″ monitor, so I raised the monitor mount a few inches. I simply replaced the board for the Center Instrument Panel and attached an adapter board for the monitor mount.

Raised monitor mount for instrument display
Raised monitor mount for instrument display

3. Moved all Saitek Switch Panels

When you fly an airplane with a yoke, your left hand is typically on the yoke and your right hand is free to adjust the radio frequencies, dial in nav headings, and more. The D250 wasn’t set up like this because I used it to fly helicopters. As a result, the radios were on the left side of the cockpit, because a helicopter pilot typically keeps his right hand on the cyclic (joystick) and the left hand is free. I cut new 1×8 boards for the Left and Right Side Instrument Panels and re-arranged, and re-mounted the Saitek switch panels.

Yoke and throttle quadrant mod for the DIY flight sim
Yoke and throttle quadrant mod for the DIY flight sim

4. I Moved the Drink Holder

Don’t fly thirsty! I moved the drink holder to the right side of the cockpit so I could easily reach it with my right hand. The drink holder is the right size for a travel mug or a bottle with a drink coozie.

Important drink holder in the home flight sim
Important drink holder in the home flight sim

Plans for Home Built Flight Simulators

Do you want to build this same flight simulator for your home? If I get enough interest from my DIY community then I will create an additional Instruction Manual and include it with the original plans. In addition, customers who have already purchased this project will get the new plans for free.

System Specs and Peripherals

Notice these computers are not especially strong or new. You don’t have to spend $2000 on a computer to have great home built flight simulators.

DIY Deluxe Desktop Flight Sim, item #D250
Primary computer: Powerspec B634 with Intel i5-3450
Nvidia GeForce GTX 950 SSC
Windows 7, 64 bit
Flight yoke: Saitek Pro Flight
Saitek throttle quadrant
Saitek Pro Flight trim wheel
Pro Flight Cessna rudder pedals from Saitek
Switch panels: Saitek PZ55, PZ69, PZ70

Secondary computer: Dell Inspiron 530s with Pentum E2200
Windows Vista
Sim Innovations Air Manager

4 screen DIY flight sim with yoke and throttle quadrant
4 screen DIY flight sim with yoke and throttle quadrant

Interview with Onet – Building Flight Simulator Cockpit

Marcin Strzyzewski invited me to do an interview for Onet online in Poland. Onet posts articles on a wide range of topics so I was happy to provide info about building flight simulator cockpit. Below are Marcin’s questions and my answers. Please let me know what you think of my responses.

1. What is the biggest fun in flight simulation?

Flight simulators can do many different things so that depends on what interests you. Think of the flight sim pilot population as three parts:
Part 1 are the people that enjoy flying airliners with their flight simulator. Many of these users join Virtual Airlines and fly the same routes in the simulator as they would in real life. They fly online with other users that serve as air traffic control.
Part 2 are all the pilots that used to fly in real life, or plan to fly later in real life, or they are active pilots now. You see these people using their simulator for civil airplanes and helicopters like the ones you would find at a flight school. Active pilots can fly a lesson in real life, then practice the same lesson at home with their simulator.
Part 3 are the gamers and casual users. They fly space simulators or air combat simulators or maybe they just play around and fly for fun. This also a large and important population.

For me personally, I enjoy all the above. But most of all, I enjoy designing and building cockpit enclosures for home flight sims. I call these Do-It-Yourself (DIY) Flight Sims.

2. If some of our readers want to start making their own simulator, what is your advice?

First of all, know what type of aircraft you simulate the most. For example, a helicopter simulator project will look a lot different than an airliner simulator project.

Second, know your budget. If you live in a country where PVC pipe or lumber is really expensive, you should know that before you start. If you will buy new displays or new controls, start looking for sales. Retailers usually run a sale every month or two.

Third, and perhaps most important: negotiate with your spouse. A flight simulator will take up space in your home that can’t be used for other things. I designed both large and small DIY Flight Sims, but they all take up some measure of space. I recommend you talk this over with your spouse prior to construction.
Note: if you can make the case that your children or grandchildren will somehow benefit from your flight simulator, this can help.

 

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3. What is a most common mistake of the beginners?

The most common mistake is never starting the project. Actually, just getting started can be the most difficult part. No matter how large or small the project, you finish them all the same way: one step at a time, over and over, until you are done.
I think my DIY videos help because you can see the building process before you personally start construction on your project.
Just. Get. Started.

4. Building flight simulator cockpit sounds pricey is it in fact?

The most expensive components are the ones that keep going down in price: computers, graphics cards, touch-screens, and large HD displays. Therefore, these items get better and cheaper every year for building flight simulator cockpit. Other components are the flight controls and switch panels which can be good retail models, or more expensive premium models to fit your budget.
My videos show how to build cockpit enclosures with materials from a home improvement store. Those materials are inexpensive in the USA, UK and Canada, but maybe not in other countries. For example, PVC pipe is expensive in New Zealand. I produce videos because they are the best way to teach building flight simulator cockpit.

5. What software is the best for simulators?

The flight simulator community (including third party developers) is unique because it mainly built up around Microsoft Flight Simulator X (FSX) for over a decade. Dovetail Games gave FSX new life by developing a version for Steam, however it’s still old software. As a result, we have wondered for years what will replace FSX, and today we have some newer options.
Prepar3D
Lockheed Martin’s Prepar3D (P3D) was developed by fixing and modernizing the old FSX code. P3D is an excellent flight sim platform, but some activities are prohibited because of Lockheed’s odd licensing agreement with Microsoft.
X-Plane
Laminar Research’s X-Plane 10 is also a solid flight sim platform with all the options of FSX, but with a smaller user base and somewhat fewer options from third party developers. X-Plane 11 was just released this month so it will be interesting to see how it performs in the market. Will X-Plane 11 be the ultimate replacement for FSX? We shall see.

 

Building flight simulator cockpit
Building flight simulator cockpit

6. Since now the best option was multiple monitors setting. Is this better now to use VR headset?

That is an excellent question, and the answer really depends on what type of flying you want to do.
If you want to fly combat missions or spaceships, VR is a great option if you can afford it and if you don’t wear glasses. For example, Elite Dangerous and War Thunder are awesome in VR. The depth of field and the immersion are astonishing.
Keep in mind, when you wear a VR headset, you can no longer see your actual controls, or a keyboard, or mouse. So your best option is HOTAS (Hands On Throttle And Stick) flying. Basically, if you can do everything you need to do in the sim without removing your hands from the joystick and throttle, and if you can memorize all the button assignments, then that sim could be a good option for VR.

If you fly airliners, civil training airplanes, or helicopters you will be performing a lot of tasks where you need to reach out with your hand and touch the control panel. You will tune radios, adjust the GPS, set the navigation headings, set the autopilot, and more. As of right now, it’s really difficult to do these tasks in VR so traditional flight simulators are best for this type of flying. In traditional flight simulators we use actual retail switch panels, modified keyboards, a touch screen, a real checklist, a real aviation map, or all of these things. I think it will stay that way for a long time and more people will be building flight simulator cockpit.

7. How looks your simulator, can you share some pictures with us?

Sure, here are pictures from four very different DIY flight simulators (see the slideshow gallery on this page).

Innovative DIY Cockpit and Flight Simulators in the Customer Gallery

I’m always impressed by the many ways my customers modify the DIY Flight Sim projects to meet their needs. It’s one of the best things about this gig. Customers change the home cockpit plans a little or a lot depending on their needs and resources. Check out these innovative DIY cockpit solutions from the Customer Gallery.

Rich’s Quad Screen Flight Sim

My customer Rich built a T440 DIY Triple Screen Flight Sim and installed an additional screen for the flight instruments. This creates a stunning degree of realism because your instruments are positioned close and you focus your vision outside to see the surrounding environment. Similarly, I demonstrated a quad display setup with the DIY Deluxe Desktop Flight Sim and Air Manager powering the instruments.

You can see Rich added four Saitek switch panels and the K140 DIY Airliner Keyboard Mod. Do you think that is a Go Flight TQ6-ADV throttle quadrant? It’s not. It might be two Saitek throttle quadrants with after-market replacement handles attached. You can find such handles from FlightSimPM and others for your own innovative DIY cockpit.

Quad screen flight sim with switch panels, throttle quad by Rich
Quad screen flight sim with switch panels, throttle quad by Rich

Thrustmaster Warthog HOTAS for Flight Sims

You can also see more usage of the Thrustmaster Warthog joystick and throttle with these projects. Here George modified the F331 DIY Easy Helicopter Collective to also include the Thrustmaster throttle. He can use it to simulate airplanes or spaceships in its shown configuration. He can also relocate the throttle to a platform below the collective handle and effectively simulate helicopters. Here is another example of flight sim builders buying quality hardware to equip their creations. Most of all, he built the whole simulator in a closet and included triple screens and Thrustmaster Cougar Multi-Function Panels (MFPs) for this innovative DIY cockpit.

Home flight sim helicopter collective, triple screens by George
Home flight sim helicopter collective, triple screens by George

A Very Special Triple Screen Flight Sim

Customer Ron built his T440 Triple Screen Flight Sim so it would fit on his desk. Keep in mind, the original plans are for a self-standing frame. Ron was able to modify the frame extensively so it fit neatly on his corner desk. He also added the Saitek yoke and throttle quadrant that we see so often in home flight simulators. Finally, the virtual cockpit you see there is from a Lockheed Constellation which is exactly what we use in the flight sim I built for the National Airline History Museum.

Desktop triple screen flight sim by Ron
Desktop triple screen flight sim by Ron

More Innovative DIY Cockpit Solutions

Enjoy these other customer projects that I recently added to the Customer Galleries. More multi-screen projects and more modified frames for HOTAS and helicopter collectives. In addition, I have many more pictures to add to the gallery and I hope to do that in the coming weeks. Happy Landings! 

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