If you bought DIY flight simulator build plans from a 3rd party vendor

If you bought DIY Flight Sims products from a 3rd party vendor

What Happened to the DIY Flight Sim downloads?

All DIY Flight Sim products are produced by me, Matt Thomas, here at Roger Dodger Aviation. These flight simulator build plans were originally sold as downloaded products. The customer would buy the instructional videos, manuals, and templates, and then download all contents in a big zip file. The customer would then open the files on a PC to view all the content.

That was a great idea in 2007, but not such a good idea 10 years later. Customers wanted better access to the content, and modern e-learning was the answer. With online tutorial courses, a student doesn’t have to sit through a giant video or sift through a 100+ pages of flight simulator build plans. I re-formatted all the content so each step in the building process has a short video clip, and the illustrated instructions for that step only. The plan drawings and printouts are presented with that step, instead of buried in an appendix.

You can now access the DIY Flight Sims courses with any device, even tablets and smart phones. This means you can bring all the instructions with you to the garage or workshop when you work on the project.

DIY Flight Sims made a huge leap forward in 2017.

 

How to Get the Updated Flight Simulator Build Plans

If you purchased an old Download version of a DIY Flight Sims product, you can get a free update to the new online course. The flight simulator build plans are in a better, learner-centered format, and many courses have additional material now.

Want the update? Simply email me at DIYflightsims@rogerdoger.net and tell me what product you bought and what email address you used. This will help me track down your order. Also tell me where you bought it if you purchased from a 3rd party vendor. I’ll send you a coupon code that will give you free access to the course.

New online courses are available for the following products:

 

What Happens When You Enroll

You will have access to the original content for that product, but in the new format as an online e-learning course. I’ve updated and improved some of the projects, so you also get any new material that I’ve added. In addition, you also get a monthly notification of any future updates I make to the products in the Roger Dodger Insider. Finally, you also get free access to Builder Academy, which is where you learn all the basic skills for building DIY Flight Sims.

Happy building! Happy flying!

Upgrade DIY flight sim with yoke + throttle quad for your FSX Multiple Monitors setup

DIY Deluxe Desktop Flight Sim Upgrade | FSX Multiple Monitors

Upgrade Available

The D250 DIY Deluxe Desktop Flight Sim project shows you how to build a multiple monitor flight simulator for your home. Until now the project was only used with a joystick and side throttle. However, this update makes it possible to use the D250 frame with an airplane yoke and throttle quadrant. The instructions show you how to raise the center instrument panel to make room for the yoke. Also, the Saitek switch panels are mounted in a different configuration which are detailed in the new plan drawings. The new switch panel placement is better for a pilot that is flying with a yoke. Use the D250 home cockpit with your FSX multiple monitors setup… or P3D, or X-plane, or Flight Sim World. The project is platform independent so you can use it with any flight sim program.

 

This slideshow requires JavaScript.

 

How To Get Your Upgrade

This is a FREE upgrade if you already purchased the D250 Deluxe Desktop Flight Sim. Email me at DIYflightsims@rogerdodger.net to get your update. Tell me what email address you used when you ordered the project so I can verify your order. I’ll send you a coupon that will allow you free access to the project.

You can get the updated D250 project here and then access the plans on any device. The D250 instructions are now 100% online, so there are no downloads to worry about. The instructions, videos, pictures, and printouts are all categorized for easy access. You will receive ALL of the instructions, so scroll down to “Instrument Panels: Yoke and Throttle Quadrant” to see the updated material.

 

FSX Multiple Monitors

The new upgrade means that the DIY Deluxe Desktop can be combined with the F311 Side Joystick HOTAS Frame, the F321 Center Joystick Frame, or utilize the yoke + throttle quadrant option. It’s a multiple monitors flight simulator project that works with three screens. In addition, you can add a fourth smaller screen for the flight instruments. This project is one of the most versatile DIY Flight Sim projects I’ve ever created. I’m very excited to present it to you in this new mobile format.

 

How to Build a Prototype DIY Simpit

How to Build a Prototype DIY Simpit

One of the common questions I get is about altering the DIY Flight Sim designs. Most builders modify the designs in some way to match their specific needs or equipment. For examples, take a look at Customer Gallery 1 and Customer Gallery 2 and notice how no two Simpits are alike. Once a builder deviates from the plans, the project becomes a prototype DIY simpit. There is no way I can predict how people will modify my DIY Flight Sim projects, so that is why I use building materials that are inexpensive and easy to use. Don’t be scared! Prototyping is a wonderfully creative process that can give you real satisfaction with your project.

What Does “Prototype” Mean?

You don’t really know if a flight sim design is going to work until you build it in real life. Really! If some anonymous person on a forum says an idea will work or not work, they don’t really know, because anyone can type words on a screen. You only gain true knowledge by building a DIY simpit in real life. That is prototyping.

So when someone asks me if a design modification will work, I’m very cautious about my answer for several reasons…

  • I don’t know if my understanding of their message matches what they’re imagining.
  • I don’t know if a proposed modification will require an additional structural reinforcement.
  • I don’t know someone’s skill level. Have they built things before, or is this the first time?
  • I don’t know if they have adequate tools. Are they building in a workshop or a dorm room, etc?

Prototyping means you try your idea, then adjust it and try it again, then adjust it and try it again, and keep at it until you are happy with your work. Fortunately, PVC pipe is a wonderful material for prototyping a DIY simpit (more about that below).

 

This slideshow requires JavaScript.

 

Scale models

When I am designing large DIY simpit projects I make a scale model of my idea. As a result, this helps me find any major flaws and get a feeling for what it will look like before I build it full size. I use 1/2″ PVC pipe when I build a scale model. The smaller pipe saves me money because I use less 1″ pipe when I later build the full size prototype.

I also make scaled down controls, displays, and switch panels. This isn’t Computer Aided Design, but I still call it CAD: Cardboard Aided Design.

 

This slideshow requires JavaScript.

 

7 Steps for Prototyping a DIY Simpit

So how do you modify a DIY Flight Sim project if you need to scale it up or scale it down? Here’s an example. Let’s say you want to build the D250 Deluxe Desktop Flight Sim. However, the project is built around 32″ HDTVs but you want to use 27″ monitors. How do you scale this down?

  1. First of all, buy an extra length of pipe in case you need it (PVC pipe is cheap)
  2. Scale with a percentage.  27″ is about 16% smaller than 32″ Here’s the math: 32 – 27 = 5 and then 5 / 32 = .156, which is about 16%
  3. Decrease the measurements of pipes by that same percentage. Only scale the pipes adjacent to the displays, for now.
  4. Cut the pipes and assemble them with the PVC fittings. Start with just the pipes adjacent to the displays. Observe if the frame fits well compared to the displays or if you need to make changes.
  5. If some pipes are a little too long, remove them and cut them shorter. If some pipes are too short, that’s why you bought extra pipe. It’s easy to assemble/disassemble the PVC pipe frame to test different frame dimensions.
  6. Once you have pipe lengths that you are happy with, secure the PVC fittings with self-drilling screws.
  7. Scale the rest of the pipes to fit with the part of the frame you changed. This is much easier now that you have a starting point.

4 New Changes to Home Built Flight Simulators: Watch Video

I made four simple, yet significant changes to the D250 Deluxe Desktop home built flight simulators. Consequently, these changes bring me back into the beloved world of general aviation. See me in the video flying a Beechcraft Baron once agian.

 

 

1. Added a Yoke and Throttle Quadrant

I removed the side-mounted HOTAS joystick and throttle and added a Saitek flight yoke and throttle quadrant. I attached the trim wheel underneath the throttle quadrants, and that is the perfect location. Once again, I can fly multi-engine airplanes like the Beech Baron, or light general aviation airplanes like the Cessna 172.

Home built flight simulators with new mods
Home built flight simulators with new mods

2. Raised the Instrument Panel Display

I use an inexpensive 19″ monitor to display the flight instruments on the D250. The yoke housing did not fit under the 19″ monitor, so I raised the monitor mount a few inches. I simply replaced the board for the Center Instrument Panel and attached an adapter board for the monitor mount.

Raised monitor mount for instrument display
Raised monitor mount for instrument display

3. Moved all Saitek Switch Panels

When you fly an airplane with a yoke, your left hand is typically on the yoke and your right hand is free to adjust the radio frequencies, dial in nav headings, and more. The D250 wasn’t set up like this because I used it to fly helicopters. As a result, the radios were on the left side of the cockpit, because a helicopter pilot typically keeps his right hand on the cyclic (joystick) and the left hand is free. I cut new 1×8 boards for the Left and Right Side Instrument Panels and re-arranged, and re-mounted the Saitek switch panels.

Yoke and throttle quadrant mod for the DIY flight sim
Yoke and throttle quadrant mod for the DIY flight sim

4. I Moved the Drink Holder

Don’t fly thirsty! I moved the drink holder to the right side of the cockpit so I could easily reach it with my right hand. The drink holder is the right size for a travel mug or a bottle with a drink coozie.

Important drink holder in the home flight sim
Important drink holder in the home flight sim

Plans for Home Built Flight Simulators

Do you want to build this same flight simulator for your home? If I get enough interest from my DIY community then I will create an additional Instruction Manual and include it with the original plans. In addition, customers who have already purchased this project will get the new plans for free.

System Specs and Peripherals

Notice these computers are not especially strong or new. You don’t have to spend $2000 on a computer to have great home built flight simulators.

DIY Deluxe Desktop Flight Sim, item #D250
Primary computer: Powerspec B634 with Intel i5-3450
Nvidia GeForce GTX 950 SSC
Windows 7, 64 bit
Flight yoke: Saitek Pro Flight
Saitek throttle quadrant
Saitek Pro Flight trim wheel
Pro Flight Cessna rudder pedals from Saitek
Switch panels: Saitek PZ55, PZ69, PZ70

Secondary computer: Dell Inspiron 530s with Pentum E2200
Windows Vista
Sim Innovations Air Manager

4 screen DIY flight sim with yoke and throttle quadrant
4 screen DIY flight sim with yoke and throttle quadrant

Interview with Onet – Building Flight Simulator Cockpit

Marcin Strzyzewski invited me to do an interview for Onet online in Poland. Onet posts articles on a wide range of topics so I was happy to provide info about building flight simulator cockpit. Below are Marcin’s questions and my answers. Please let me know what you think of my responses.

1. What is the biggest fun in flight simulation?

Flight simulators can do many different things so that depends on what interests you. Think of the flight sim pilot population as three parts:
Part 1 are the people that enjoy flying airliners with their flight simulator. Many of these users join Virtual Airlines and fly the same routes in the simulator as they would in real life. They fly online with other users that serve as air traffic control.
Part 2 are all the pilots that used to fly in real life, or plan to fly later in real life, or they are active pilots now. You see these people using their simulator for civil airplanes and helicopters like the ones you would find at a flight school. Active pilots can fly a lesson in real life, then practice the same lesson at home with their simulator.
Part 3 are the gamers and casual users. They fly space simulators or air combat simulators or maybe they just play around and fly for fun. This also a large and important population.

For me personally, I enjoy all the above. But most of all, I enjoy designing and building cockpit enclosures for home flight sims. I call these Do-It-Yourself (DIY) Flight Sims.

2. If some of our readers want to start making their own simulator, what is your advice?

First of all, know what type of aircraft you simulate the most. For example, a helicopter simulator project will look a lot different than an airliner simulator project.

Second, know your budget. If you live in a country where PVC pipe or lumber is really expensive, you should know that before you start. If you will buy new displays or new controls, start looking for sales. Retailers usually run a sale every month or two.

Third, and perhaps most important: negotiate with your spouse. A flight simulator will take up space in your home that can’t be used for other things. I designed both large and small DIY Flight Sims, but they all take up some measure of space. I recommend you talk this over with your spouse prior to construction.
Note: if you can make the case that your children or grandchildren will somehow benefit from your flight simulator, this can help.

 

This slideshow requires JavaScript.

3. What is a most common mistake of the beginners?

The most common mistake is never starting the project. Actually, just getting started can be the most difficult part. No matter how large or small the project, you finish them all the same way: one step at a time, over and over, until you are done.
I think my DIY videos help because you can see the building process before you personally start construction on your project.
Just. Get. Started.

4. Building flight simulator cockpit sounds pricey is it in fact?

The most expensive components are the ones that keep going down in price: computers, graphics cards, touch-screens, and large HD displays. Therefore, these items get better and cheaper every year for building flight simulator cockpit. Other components are the flight controls and switch panels which can be good retail models, or more expensive premium models to fit your budget.
My videos show how to build cockpit enclosures with materials from a home improvement store. Those materials are inexpensive in the USA, UK and Canada, but maybe not in other countries. For example, PVC pipe is expensive in New Zealand. I produce videos because they are the best way to teach building flight simulator cockpit.

5. What software is the best for simulators?

The flight simulator community (including third party developers) is unique because it mainly built up around Microsoft Flight Simulator X (FSX) for over a decade. Dovetail Games gave FSX new life by developing a version for Steam, however it’s still old software. As a result, we have wondered for years what will replace FSX, and today we have some newer options.
Prepar3D
Lockheed Martin’s Prepar3D (P3D) was developed by fixing and modernizing the old FSX code. P3D is an excellent flight sim platform, but some activities are prohibited because of Lockheed’s odd licensing agreement with Microsoft.
X-Plane
Laminar Research’s X-Plane 10 is also a solid flight sim platform with all the options of FSX, but with a smaller user base and somewhat fewer options from third party developers. X-Plane 11 was just released this month so it will be interesting to see how it performs in the market. Will X-Plane 11 be the ultimate replacement for FSX? We shall see.

 

Building flight simulator cockpit
Building flight simulator cockpit

6. Since now the best option was multiple monitors setting. Is this better now to use VR headset?

That is an excellent question, and the answer really depends on what type of flying you want to do.
If you want to fly combat missions or spaceships, VR is a great option if you can afford it and if you don’t wear glasses. For example, Elite Dangerous and War Thunder are awesome in VR. The depth of field and the immersion are astonishing.
Keep in mind, when you wear a VR headset, you can no longer see your actual controls, or a keyboard, or mouse. So your best option is HOTAS (Hands On Throttle And Stick) flying. Basically, if you can do everything you need to do in the sim without removing your hands from the joystick and throttle, and if you can memorize all the button assignments, then that sim could be a good option for VR.

If you fly airliners, civil training airplanes, or helicopters you will be performing a lot of tasks where you need to reach out with your hand and touch the control panel. You will tune radios, adjust the GPS, set the navigation headings, set the autopilot, and more. As of right now, it’s really difficult to do these tasks in VR so traditional flight simulators are best for this type of flying. In traditional flight simulators we use actual retail switch panels, modified keyboards, a touch screen, a real checklist, a real aviation map, or all of these things. I think it will stay that way for a long time and more people will be building flight simulator cockpit.

7. How looks your simulator, can you share some pictures with us?

Sure, here are pictures from four very different DIY flight simulators (see the slideshow gallery on this page).

Innovative DIY Cockpit and Flight Simulators in the Customer Gallery

I’m always impressed by the many ways my customers modify the DIY Flight Sim projects to meet their needs. It’s one of the best things about this gig. Customers change the home cockpit plans a little or a lot depending on their needs and resources. Check out these innovative DIY cockpit solutions from the Customer Gallery.

Rich’s Quad Screen Flight Sim

My customer Rich built a T440 DIY Triple Screen Flight Sim and installed an additional screen for the flight instruments. This creates a stunning degree of realism because your instruments are positioned close and you focus your vision outside to see the surrounding environment. Similarly, I demonstrated a quad display setup with the DIY Deluxe Desktop Flight Sim and Air Manager powering the instruments.

You can see Rich added four Saitek switch panels and the K140 DIY Airliner Keyboard Mod. Do you think that is a Go Flight TQ6-ADV throttle quadrant? It’s not. It might be two Saitek throttle quadrants with after-market replacement handles attached. You can find such handles from FlightSimPM and others for your own innovative DIY cockpit.

Quad screen flight sim with switch panels, throttle quad by Rich
Quad screen flight sim with switch panels, throttle quad by Rich

Thrustmaster Warthog HOTAS for Flight Sims

You can also see more usage of the Thrustmaster Warthog joystick and throttle with these projects. Here George modified the F331 DIY Easy Helicopter Collective to also include the Thrustmaster throttle. He can use it to simulate airplanes or spaceships in its shown configuration. He can also relocate the throttle to a platform below the collective handle and effectively simulate helicopters. Here is another example of flight sim builders buying quality hardware to equip their creations. Most of all, he built the whole simulator in a closet and included triple screens and Thrustmaster Cougar Multi-Function Panels (MFPs) for this innovative DIY cockpit.

Home flight sim helicopter collective, triple screens by George
Home flight sim helicopter collective, triple screens by George

A Very Special Triple Screen Flight Sim

Customer Ron built his T440 Triple Screen Flight Sim so it would fit on his desk. Keep in mind, the original plans are for a self-standing frame. Ron was able to modify the frame extensively so it fit neatly on his corner desk. He also added the Saitek yoke and throttle quadrant that we see so often in home flight simulators. Finally, the virtual cockpit you see there is from a Lockheed Constellation which is exactly what we use in the flight sim I built for the National Airline History Museum.

Desktop triple screen flight sim by Ron
Desktop triple screen flight sim by Ron

More Innovative DIY Cockpit Solutions

Enjoy these other customer projects that I recently added to the Customer Galleries. More multi-screen projects and more modified frames for HOTAS and helicopter collectives. In addition, I have many more pictures to add to the gallery and I hope to do that in the coming weeks. Happy Landings! 

If you like this post, please leave a comment. That will enable the mystical internet algorithms to spread it to more people.

This slideshow requires JavaScript.

 

5 Modifications for a DIY HOTAS Chair for Virtual Reality and More

The DIY Side Joystick Frame is one of my most popular projects, and it’s very versatile. Even though I published this project 6 years ago, the design has stood the test of time. Yet, as great as it is, I have recently made a few modifications to the design that you might find helpful for your project. Read on for 5 Modifications for a DIY HOTAS Chair for Virtual Reality and More.

A True HOTAS for your Flight Sim

The DIY Side Joystick Frame, Item #F311, makes a true HOTAS (Hands On Throttle And Stick) possible for your flight simulator because the project also includes rudder pedals. True pilots use rudder pedals, not joystick twisty grips so always remember that. I originally envisioned the F311 as useful primarily for jet fighter simulators, but now, many customers are using it for space sims like Elite Dangerous and Star Citizen.

Use the F311 in combination with a Virtual Reality headset. Remember, when you wear a VR headset, you can’t see your keyboard any more and any functions you have assigned to your keyboard keys are literally out of sight. You can also use the F311 with a traditional multi-monitor setup like the DIY Deluxe Desktop Flight Sim (Item D250). The F311 is delightfully versatile and useful. Use these 5 Modifications for a DIY HOTAS Chair to update the F311.

 

This slideshow requires JavaScript.

 

5 Modifications for a DIY HOTAS Chair

I made five main modifications to adapt the F311 Side Joystick Frame for my current requirements. None of these modifications are difficult. If you can build the F311 in the first place, you can certainly make these modifications or include these changes during the initial build.

1. Wider Side Stand Platforms

First of all, I installed wider side stand platforms, cut from 1×8 boards. To be clear, the PVC pipe side stands did not change, just the the boards that attach to the top of the stands. I topped the side stands with 1×8 boards, 12″ long. The wider boards give you room for a trackball mouse next to the joystick and give you room next to the throttle to set down your phone or whatever. Most importantly, you can place the controls in a more ergonomic location. This means placing the joystick and throttle in line with the chair’s arm rests. This is so important! Place the joystick and throttle so that your arms sit straight on the chair’s arm rests. This will allow you to fly comfortably for hours.

In addition, I attached the joystick and throttle with wood screws instead of Velcro. I also trimmed the inside corners of the 1×8 boards by 1″ and sanded the edges so my legs wouldn’t get caught on the corners.

2. Longer floor boards

I use the Saitek Pro Flight Cessna Rudder Pedals, and I really like them, but they have to be positioned further away from the pilot. The rudder pedals attach to the Floor Boards with Velcro, but the original boards were too short. Therefore, I replaced them with two 1×6 boards, 22″ long. You might not need to make this change for your rudder pedals.

3. Raised center stabilizer

I also raised the center stabilizer bar to allow room for the Saitek Pro Flight Cessna Rudder Pedals. Specifically, the back of my ankles banged into the stabilizer bar, so I had to move it. It is now 6.5″ higher than it was before.

4. Self-drilling screws

I now use self-drilling screws in everything I build. Back in 2010 when I designed this project, I used Liquid Nails Project Glue to attach all the PVC pipes and fittings. This allowed for some cost-savings, but self-drilling screws are far superior. The screws allow for a simpler assembly with no overnight dry time. In addition, the screws create a much stronger frame. Lastly, you can remove the screws later if you decide to modify the frame. I absolutely recommend using 1/2″ self-drilling screws to build DIY Flight Sims from PVC pipe.

Video: Learn more about self-drilling screws for DIY Flight Sim projects

5. Cup holder

Don’t fly thirsty! I include a cup holder with almost every project I design. The cup holder is located next to the throttle and it’s easy to find it, even when wearing a VR headset. I use these inexpensive cup holders from Amazon.

If you’ve already built the DIY Side Joystick Frame, Item F311, or if you haven’t built one yet, these 5 Modifications for a DIY HOTAS Chair can enhance your home flight simulator experience for years to come.

 

5 Modifications for a DIY HOTAS Chair
5 Modifications for a DIY HOTAS Chair

X-Plane 11 Beta on Triple Screens, First Look

You can download the X-plane 11 beta right now. Configuring the X-Plane 11 Beta on triple screens with a full flight simulator cockpit is a challenge. I’m using the DIY D250 Deluxe Desktop Flight Sim for this evaluation. The D250 uses three 32″ HDTVs running from a single Nvidia GeForce GTX 950 SSC.

The download and installation was straightforward, and furthermore X-plane automatically spanned all three screens when it booted. The software detected my Saitek Cessna rudder pedals and provided a quick calibration. Unfortunately, it assigned the pitch and roll axis to the toe brake functions. Also, I was unfamiliar with the user interface so it wasn’t apparent how I would properly assign the functions to my flight yoke.

X-Plane 11 assigned pitch and roll to the toe brakes
X-Plane 11 assigned pitch and roll to the toe brakes

Immediately Airborne

The demo gets you into the air immediately. Unfortunately, I wasn’t able to assign the controls properly so I stopped after a few minutes. Also, I wasn’t able to zoom out the view, so the virtual cockpit was unseen, except for the wet compass.

X-plane 11 control menu with options behind the bezels
X-plane 11 control menu with options behind the bezels

I found my way to the control settings menu to set up the yoke, throttle quadrant, and trim wheel. In addition I wanted to correct the rudder pedal assignments. On my triple-screen setup, some of the menu options are obscured behind the bezel. You don’t have the option to move the menu window around like you do in P3D. The only way to see these menu options would be to exit out of X-plane, turn off bezel correction in Nvidia Controls Panel, restart X-plane to run the menu, and then turn bezel correction back on afterwards. Or you can just guess what’s behind the bezel. I had some troubles with identifying which axis is which on the Saitek throttle quadrant.

X-Plane 11 graphics settings, some options hidden behind the bezel
X-Plane 11 graphics settings, some options hidden behind the bezel

X-plane allows you to manually set the screen resolution, which is a very nice option. I set it to the same screen resolution as my desktop with no trouble at all.

I’m using Air Manager to display the flight instruments in FSX and P3D. I think it requires additional configuration to use it with X-Plane 11. Air Manager has an excellent set of Beechcraft Baron flight instruments and I’m looking forward to using them with the Baron X-Plane 11.

I spent a lot of time stuck on the runway
I spent a lot of time stuck on the runway

Stuck on the Runway

I couldn’t get all my controls properly assigned and as a result, I spent a lot of time on the runway. I didn’t even attempt to set up the three Saitek control panels because they probably need an updated driver to work with X-plane. I’ll look into that.

The demo expired before I could set up the controls
The demo expired before I could set up the controls

And that was it. I ran out of time in the demo, in addition, I didn’t have any more time in my day to wrestle with the simulator settings. The message said that my “flight controls will no longer function.” To be clear, my controls never functioned properly because I couldn’t get them assigned. I will try X-Plane again and I hope to actually fly it next time.

 

 

Prepar3D with Triple Screens and More

What you’re seeing here is Lockheed Martin Prepar3D with triple screens and more. The software is Prepar3D version 3.4, the DIY Deluxe Desktop Flight Sim, the DIY Side Joystick Frame, Air Manager is running the instruments on the 4th display. The installation of P3D was straightforward and you’re looking at a stock installation with no add-ons (yet).

 

 

The three main displays are inexpensive 32″ HDTVs connected to a single Nvidia GeForce mid-level graphics card. The system specs are at the end of this blog post.

Prepar3D Installation

P3D recognized the Saitek X52 Pro and properly assigned its functions, which was very nice. For other flight simulator programs, assigning the controls correctly is an awful awful chore, but not for P3D. This is the first flight simulator software I’ve ever seen that correctly identified rudder pedals and successfully assigned them to the correct function. Including the toe brakes. So, kudos to Lockheed Martin. They also build spaceships, by the way. Just so you know.

It’s easy to combine the DIY Side Joystick Frame, (item 311), with the Deluxe Desktop Flight Sim project. I’m using the Saitek Pro Flight Cessna rudder pedals. Great rudder pedals. I updated the drivers for my Saitek switch panels that enabled them to work with P3D. That was easy.

You’ll notice that nothing here is expensive or exotic… or even new. For example, I’m using a second-hand computer to display the flight instruments. The second computer is so old it’s running Windows Vista.

Air Manager is the software that generates the flight instruments and it communicates through the local network connection with P3D on my primary computer. Air Manager also works with X-plane and Flight Simulator X.

System Specifications

DIY Deluxe Desktop Flight Sim, item #D250
DIY Side Joystick Frame, item #F311
Primary computer: Powerspec B634 with Intel i5-3450
Nvidia GeForce GTX 950 SSC
Windows 7, 64 bit
Saitek X52 Pro Flight HOTAS controls
Saitek Pro Flight Cessna rudder pedals

Secondary computer: Dell Inspiron 530s with Pentum E2200
Windows Vista

.

Prepar3D with triple screens and more
Prepar3D with triple screens and more

Saitek X52 Throttle Fix

Saitek X52 Throttle Fix

Saitek X52 Throttle Fix

The Saitek X52 throttle includes two detents in its throttle movement

There are actually many situations where you don’t want to feel detents as you’re adjusting the throttle setting.

This is an easy Saitek X52 Throttle Fix. This video shows you how to remove this tiny part, so you can get back to smooth flying.

A detent is a mechanical resistance to rotation. The two detents in this throttle are at the 25% position and the 75% position.

If you’re using this throttle with the DIY Easy Helicopter Collective, you definitely do not want detents in the throttle movement.

This is a pretty easy modification, so let’s get started. I like to begin by placing a piece of tape over the USB cable to keep the dirt out.

Reduce the setting to zero on the tension knob.

I recommend placing the throttle on something soft so it won’t get scuffed up

There are 8 screws that hold the throttle base together. Two in the middle.

Two near the tension knob

Two screws in opposite corners

And two more in the corners underneath the rubber non-skid pads

By the way, disassembly of this product will void the warranty. Just so you know.

Let’s tackle the hidden fasteners first. I’m using a small screwdriver to pry up the rubber pad to reveal the screw underneath.

Now I can remove this first screw. A magnetic screwdriver can help in this situation.

Repeat with the screw in the opposite corner.

Next remove the screws in the middle.

Note that this screw is different.

There are three different types of screws: the four corner screws, two longer screws for the middle, and two tiny screws for the tension knob. Do not get these mixed up.

Here I’m using a smaller screwdriver for these small screws under the tension knob.

Finally, we’ll remove the last two screws in the corners.

The two halves of the base are snapped together. There is plastic latch inside there holding it together.

That’s the latch

As we open it, observe how the parts fit together. See that slimy looking thing there? That’s what we will remove, like pulling a tooth.

Here as I’m moving the throttle grip, you can see two ridges on the rotating axle. Those ridges are what rub against the tooth and cause the resistance you feel when you move the throttle. Those are detents. By the way, do not get that grease on you. It’s hard to wash off.

This really is like pulling a tooth, but much easier. Use pliers, find a good grip and pull strait out. That’s what we like to see.

Reassembly of the Saitek X52 Throttle

Now let’s put it back together. The two halves of the base must be aligned perfectly.

These two white plastic tabs must fit in these two slots.

Snap it shut and start reinstalling the screws.

Again, here is a reminder of what they look like.

Start with these two corners.

Next attach the two tiny screws for the tension knob.

And then the two middle screws. So you’ll notice we’re attaching the screws in the reverse order that we removed them.

Finally install the screws in these last two corners. Try to stick the rubber pad back in place the best you can. It should stick pretty well.

And try it out. Try it with different tension settings. It’s so much smoother now. I really think you will enjoy using this throttle after this modification.

Saitek X52 Throttle Fix
Saitek X52 Throttle Fix